Carteret News Times – Top Story of 2011: Sulfur proposal
2011: TOP 10 STORIES
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NEWS-TIMES
Published: Sunday, January 1, 2012 2:05 AM EST
One of the most controversial stories of 2011 was PCS Phosphate Co.’s plan to construct a facility to offload, store and melt solid formed sulfur at the state port here.
The project, more than a year in the works, was kept mostly secret until Coastal Area Management Act notifications sent to adjacent properties owners became public in early July. Within days, a grassroots effort was organized and, following Gov. Bev Perdue’s intervention around the end of July, the plan was scuttled.
Gov. Perdue, during a visit to the N.C. Port of Morehead City, signed an executive order mandating that all future port development plans be studied to ensure compatibility with the surrounding community. The order broadened the scope of a state study of maritime industry logistics that had begun in May.
That study is scheduled to be completed in February. Until then all port development plans are effectively on hold. But PCS is still considering its options for meetings its sulfur needs.
The secrecy of the project was maintained ostensibly to qualify it for a state Commerce Department incentive grant program called the One North Carolina Fund. That program mandates “no public discussion” of qualifying projects until an official announcement is made by the state. But many opponents and others not opposed to the plan said the secrecy was mainly to head off potential controversy seen in past port development proposals while the environmental permitting process was under way.
PCS, which operates a phosphate mine in Aurora, is the port’s largest customer, accounting for nearly 1 million tons per year or 86 percent of the Morehead City port’s total tonnage in 2010.
PCS has handled liquid sulfur at the port for decades without incident. But the global market for liquid sulfur has changed and because it is needed for the Aurora mine’s processing operations, the company seeks a new way to supply the material.
A solid sulfur handling facility is still being considered for the Morehead City port, but the Clean County Coalition, the group formed to fight the melting facility, has said it opposes any handling of solid sulfur at the port.
Meanwhile, port officials and members of the Morehead City Port Committee, a nonprofit group of individuals interested in port business, have reached out in an effort to soften the opposition. The group hosted a tour of port facilities during the fall for members of the Morehead City Planning Board, which is in the midst of a review and rewrite of port and industrial uses allowed in the city’s zoning ordinance.
And the state’s maritime strategy study has indicated that port development prospects for Morehead City and Radio Island could include new facilities for containerized cargo operations or a grain and soybean facility. But such facilities are also being studied for other State Ports Authority properties in New Hanover and Brunswick counties.
From Website: http://www.carolinacoastonline.com/articles/2012/01/01/news-times/news/doc4eff4490c707f663754085.txt
PDF file: 2012-01-01 Carteret County News Times 2011 Top 10 Stories
DAQ approves revised PCS permit
BY MARK HIBBS
Published: Friday, October 21, 2011 3:05 PM EDT
NEWS-TIMES
City planners get port tour
NEWS-TIMES
Published: Wednesday, October 19, 2011 4:06 PM EDT
MARK HIBBS
The board, during its latest work session set to study the Port-Industrial (IP) and Un-offensive Industrial IU zoning districts at the city’s Municipal Building at 202 S. 8th St., reached a consensus on the idea of creating a new “Industrial” district that would eventually encompass properties now classified as IP that aren’t part of state port properties or adjacent to waterways.
“We’re looking to simplify and consolidate,” board member Gordon Thayer said during the meeting.
Earlier in the day, during a meeting in the Maritime Building at the N.C. Port of Morehead City and later on a bus tour of the port, members of the State Ports Authority’s senior management team, employees and representatives of private firms and independent contractors that do business at the port explained their responsibilities, described the cargoes handled and how the facility functions as an economic gateway to the world. But the overarching message was that the port plays a vital role as an employer in the community.
Full Story (with reader comments)
PDF file
City talks PCS plans – Minutes show discussion lacked details
NEWS-TIMES
Published: Wednesday, October 12, 2011 3:02 PM EDT
MARK HIBBS
The discussion was kept confidential at the request of a PCS employee who works at the N.C. Port of Morehead City, according to city manager Randy Martin, who also said he was aware of but hadn’t seen the environmental assessment related to the project at the time.
The minutes were released during the council’s October meeting held in the council’s chambers, upstairs in the Municipal Building at 202 S. 8th St. They revealed only that Mr. Martin told the council that an environmental assessment was under way for PCS to “expand their facilities at the state port on the mainland in Morehead City” and that Mr. Martin had been advised “that this would be a substantial investment in their current facilities and would be a positive impact in terms of jobs and a greater tax base.”
Public Notice – Clean County website to serve as a clearinghouse for information (Letter to the Editor)
Morehead City, N.C.
Oct. 7, 2011
To the Editor:
….
Clean County Coalition has developed a website that functions as a clearinghouse for information. We will post all pertinent public interest documents relating to projects in ourcounty that could affect the health and/or safety of the citizens and our environment.
….
Anyone wishing to post information about this or any other Carteret County project should feel free to contact us. We will review the documents and if we feel they are appropriate we will place them on our website. We may be reached at: cleancountycoalition@gmail.com.
….
Leigh Johnson
Clean County Coalition VP
City manager responds to PCS handling concerns
BY MARK HIBBS
Published: Friday, October 21, 2011 3:05 PM EDT
NEWS-TIMES
PCS says state required secrecy in plant proposal
NEWS-TIMES
Published: Friday, October 7, 2011 3:05 PM EDT
MARK HIBBS
Speaking during the Morehead City Port Committee’s monthly meeting at the Sanitary Restaurant, general manager Steven Beckel said State Commerce Department officials “encouraged” the company’s pursuit of an incentive grant under the One NC Fund, a program that requires matching funds from a local government entity and “no public discussion” of the proposed project until an official announcement is made by the department.
“We were not trying to do anything in secret, we were just following the path that we were presented,” Mr. Beckel said during the meeting, which included a question-and-answer session with the more than 30 in attendance, including opponents of the plan.
Full Story (with reader comments)
PCS wants plant in Aurora
NEWS-TIMES
Published: Friday, September 9, 2011 3:05 PM EDT
MARK HIBBS
Representatives from PotashCorp Aurora, the company’s phosphate mining operation in Beaufort County that is the N.C. Port of Morehead City’s largest customer, presented a plan Tuesday during a Beaufort County Board of Commissioners’ meeting that would include two sulfur melters, smokestacks with scrubbing systems and associated piping to transfer molten sulfur throughout the Aurora plant site, according to the report.
The company said last week it is still considering Morehead City as a preferred option for a solid sulfur handling operation. The port has long handled sulfur in liquid form but market changes have forced PCS to seek alternative sources, of which solid formed sulfur is more economically advantageous.
……
Full Story (with reader comments)
PDF File
PCS floats new options for sulfur at port; Phosphate company promises open talks, launches PR effort
NEWS-TIMES
Published: Sunday, September 4, 2011 2:05 AM EDT
MARK HIBBS
The company has launched a new effort to allay lingering concerns about the material’s safety. PCS, which says it needs a way to get sulfur to its Aurora mining facility, is still considering Morehead City as a preferred option for a handling operation.
Representatives from the company held separate, unannounced meetings last week in Morehead City with local government officials and members of a group formed in July to oppose the company’s now-abandoned plan to build a sulfur melting and handling facility at the N.C. Port of Morehead City. The press wasn’t invited.
Full Story online (with reader comments)
PDF File
Press Release – PotashCorp Meeting with Clean County Coalition
MOREHEAD CITY – A delegation from Potash Corp. met with representatives of the Clean County Coalition on Wednesday, Aug. 31, to discuss the company’s intentions at the State Port here. The two-hour discussion covered a range of issues surrounding the company’s options for transshipping and storing dry sulfur as well as Carteret County’s interest in maintaining an environment conducive to its tourism-based economy.
Representing Potash Corp’s PCS Phosphate Aurora division were Steven A. Beckel, general manager, Michelle C. Vaught, manager of public affairs, George House, outside counsel for environmental affairs, and Jason T. Sanders, an environmental consultant.
The Coalition was represented by John Nelson, president, Leigh Johnson, vice president, and several steering committee members.
Acknowledging that the company had “misjudged the public reaction” to its earlier plan to build a sulfur re-melting plant at the port, Beckel and House offered a commitment to complete transparency around the company’s intentions from now on.
They said that, of various options for meeting the Aurora operation’s sulfur needs, they favored one that would entail importing formed solid sulfur to Morehead City, storing it in a new building adjoining the present A-frame warehouses on the north side of the Port, and reloading it on barges to a re-melting plant in Aurora. No expansion would take place at the company’s Radio Island terminal.
According to PCS, the enclosed storage would be a first in an industry that typically stores sulfur in open piles.
The company and the Coalition representatives tentatively agreed on the following points:
- PCS will underwrite the cost of hiring an independent environmental analyst to evaluate the company’s plans for sulfur operations at the Morehead port. The consultant is to be selected by the Coalition subject to the company’s concurrence;
- Some local residents will have the opportunity to inspect an existing sulfur facility at the company’s expense;
- All PCS plans involving the Morehead City Port will be well-publicized and transparent, including meetings with local and state officials and various interest groups.
The PCS presentation to the Clean County Coalition was preceded by a similar meeting with some local officials and other interested persons on Tuesday. That meeting was not publicized.
For further information, contact:
John Nelson, Coalition president
Leigh Johnson, vice-president
PCS permit up for review; State document reflects pulling of sulfur plans
NEWS-TIMES
Published: Sunday, August 21, 2011 2:06 AM EDT
MARK HIBBS
As reported in the News-Times on Wednesday, PCS Phosphate Co. has applied to renew its existing air permit for its facility at the port and requested the removal of all references to sulfur melting, handling and storage that were in its application submitted earlier this year.
Full article online… (with reader comments)
PDF file (with letter to editor, PCS ad)
Planners outline new zoning study, PCS strikes all sulfur references from renewal application for air permit
NEWS-TIMES
Published: Wednesday, August 17, 2011 3:05 PM EDT
MARK HIBBS
Also on Tuesday, state regulators announced that PCS Phosphate has applied for the renewal of its state air quality construction and operation permit, requesting removal of all references to sulfur melting, handling and storage in its application submitted earlier this year.
The action basically resets permitting for PCS operations at the N.C. Port of Morehead City to cover the phosphate handling and storage activity that has long been the largest share of port business.
But all allowed uses in the IP (industrial port) district – including current operations – will be subject to review in the city’s study discussed during the planning board’s monthly meeting in the municipal building at 202 S. 8th St.
Prompted by the recent controversy over PCS Phosphate’s now abandoned plan to build a sulfur-melting and handling facility at the port, the board promised open discussions and a thorough analysis of the district with input from the public and all stakeholders and set its first work session to deal with the topic at 5:30 p.m. Tuesday, Aug. 30, at the same location.
Chairman Bill Taylor said the review of all allowed uses in the IP district, which includes 97 parcels covering 716 acres in three concentrated areas of the city’s jurisdiction, would be intensive and complex.
Zoning changes aren’t that difficult
By Frank Tursi, assistant director of the N.C. Coastal Federation
If the now dead sulfur smelter wasn’t to your liking, how would you like a slaughterhouse at the state port? Imagine the railroad stock cars lumbering down Arendell Street toward their mooing occupants’ final destination as T-bones and rib eyes and porterhouses. Tourists might not take to the sight readily, but PETA certainly would. It would open a branch office in Morehead City from which to stage its daily protests at the port gate.
On second thought, you say a slaughterhouse isn’t a good idea. Then how about an iron foundry, steel mill or an aluminum smelter at the port? Belching smokestacks towering over the waterfront would add a sort of industrial elegance to the skyline, don’t you think?
We can see you’re not impressed. Maybe a nitroglycerin factory at the port would be more in keeping with downtown. No smoke, unless of course something goes terribly wrong. And, then, no more downtown.
If all this sounds pretty crazy, you need to spend some time with the Morehead City zoning ordinance. We know, we know! Zoning? You’d rather get a root canal or have your mother-in-law announce she’s extending her summer visit until Christmas. But this is important stuff to the future of the town and the port. And it’s not that difficult. Really!
All of the things listed above — the slaughterhouse, the iron foundry, the munitions factory, all of it — are currently allowed at the port under Morehead City’s zoning ordinance. Other things that we suspect many would find more offensive than the sulfur smelter could also be built there.
Read more… (also contains letters to the Editor)
Council votes to drop legal case
NEWS-TIMES
Published: Wednesday, August 10, 2011 3:05 PM EDT
MARK HIBBS
MIKE SHUTAK
The action came following a lengthy closed-session discussion with the city attorney at the end of the council’s monthly meeting, during which the council heard for the first time from both sides of the debate over PCS Phosphate’s future plans for a sulfur-handling facility at the N.C. Port of Morehead City.
New PCS Phosphates Ads in Carteret County News-Times
Two new PCS Phosphates ads in Carteret County News-Times:
2011-08-07-Carteret-County-News-Times – PCS Ads “One Essential Element” [safety] and “A Commitment to Transparency”
From “A Commitment to Transparency”:
“Some Options We’re Exploring … As we take this step back, some of the options we are exploring include:
- Building a sulfur handling and melting operation at one of several ports in states adjacent to North Carolina.
- Building a suitable facility outside the U.S. to handle formed solid sulfur and melting.
- Building a solid sulfur handling facility at the Port of Morehead City that will supply formed solid sulfur to a melting facility to be located at our facility in Aurora.”
Previous Ads:
2011-07-24 Carteret County News Times – PCS Four Page Glossy Insert “PotashCorp”
2011-07-17 Carteret County News Times – Setting the Record Straight… PCS Phosphates Full Page Ad
An economic, environmental and health disaster
NEWS-TIMES
Published: Wednesday, July 27, 2011 3:05 PM EDT
Beaufort, N.C.
July 21, 2011
A letter to Gov. Bev Perdue:
Madam Governor:
This letter expresses my strong opposition to the proposed sulphur plant in Morehead City. I am a resident and registered voter of Beaufort, North Carolina.
For many years I worked with and traveled and dealt with the environmental disaster caused by petrochemical plants in Louisiana, Texas, the states of the Persian or Arabian Gulf and elsewhere. I have carefully observed and been involved in sulphur carriage and production, which are a residual product of that industry. I can tell you from first hand experience that the proposed sulphur plant in Morehead City will be an economic, environmental and health disaster to that city, surrounding towns, Carteret County and North Carolina.
In Port Sulphur, La., a place that derives its income from sulphur, the atmosphere is so foul that paint does not adhere to houses because of the sulphur fumes and sulphuric acid produced by them. The rate of carcinomas in the population is far greater than the national average. The number of stillborns is greater than the national average. Each of these phenomena can be traced to sulphur and its effects.
Sulphur is an insidious element which cannot and will not be controlled by the proponents of the plant in Morehead City. The specter of turning the towns of Beaufort and Morehead City into other Port Sulphurs is real, palpable and dangerous. Do you really want that to happen to a town in North Carolina?
The property values of Carteret County will plummet if this plant is allowed to exist. Already, on rumor only, real estate deals are failing because of the proposal. Neither Carteret County nor North Carolina can afford that.
Beaufort is the third oldest town in North Carolina and for most North Carolinians it is a jewel of which they are justly proud. To be blunt, the proposed sulphur plant would irreparably injure that jewel for the sake of 18 jobs to those not of Carteret County. It would destroy a vibrant tourism industry. It would destroy a fishery and would greatly harm if not destroy our wetlands.
The way in which the proponents have gone about placing the plant is disingenuous at best and criminal in the worst case. There is an odor about their activities, which smacks of bribery and piece-off and corruption for profit. The profits of this chemical plant in Morehead City are staggering daily. Yet none of these monies will flow to Carteret County of eastern North Carolina. This is not the way your administration does business and is not the North Carolina way.
The company propounding the sulphur plant owns a phosphate plant in Aurora. The record is clear. Because of that operation the level of the largest aquifer on the East Coast has plummeted. Where there were artesian wells there are now dry holes. Deep wells are now necessary for both commerce and personal use. The ecosystem of the surrounds of the plant has been inalterably changed because of it. The Pamlico River has been inalterably changed because of it. The owners of the plant are not good corporate stewards in Aurora and will not be in Morehead City.
I urge you to not allow the sulphur melting plant to happen by not providing over your signature grant monies from the taxpayers of this state to start a process which, if begun, will be very difficult if not impossible to turn. If your interests are truly for and of the people of this state you will not allow this plant to commence and you will use your good offices to oppose it.
With best regards,
JOHN A.C. CARTNER
M.Sc., M.B.A., LL.M., Ph.D., Ch. Eng., Master Mariner
Proctor in Admiralty (U.S.A.), FSNAME, FRINA, FINMAREST
Admitted: D.C., U.S.A.; Member of the Law Society, England & Wales
Managing Member, Cartner & Fiske, LLC/Shipmasterlaw, LLC
Ports committee speaks out, Group seeks to provide balance in sulfur controversy
NEWS-TIMES
Published: Friday, August 5, 2011 3:05 PM EDT
MARK HIBBS
Sulfur doubts still remain; Coalition seeks zoning code changes for city
NEWS-TIMES
Published: Wednesday, August 3, 2011 3:05 PM EDT
MARK HIBBS
MOREHEAD CITY — Members of the group formed to oppose PCS Phosphate’s planned construction of a sulfur-melting facility at the state port here called Tuesday for city codes to be changed to keep any dry sulfur operation away from the downtown district.
The group believes construction of a dry sulfur handling and storage facility is imminent and they think Gov. Bev Perdue’s halt last week to the planned PCS sulfur-melting project came with a 90-day moratorium on new projects.
Activists celebrate win: Coalition remains committed to address future county sulfur plans
NEWS-TIMES
Published: Sunday, July 31, 2011 2:05 AM EDT
MARK HIBBS
The group said it must continue to be involved in the public discussions of whatever plan PCS Phosphate develops as an alternative to the $95 million project originally proposed to handle, store and melt solid sulfur to be barged up the Intracoastal Waterway to its Aurora mining facility. It’s understood construction of a solid sulfur storage facility is likely to be proposed next and any handling of dry sulfur at the port is a concern, the group said.
NC gov’s Morehead City speech raises eyebrows
MOREHEAD CITY, N.C. — A spokeswoman for Gov. Beverly Perdue says the Democrat is aware of the potential for a sulfur pellet warehouse in North Carolina but did not mention it during a recent speech in Morehead City because there are no formal plans in place.
Perdue said earlier this week that PCS Phosphates was canceling plans for a sulfur melting plant, an announcement lauded by community members who had opposed it.
Before the announcement Wednesday evening, the governor’s office provided her prepared remarks to The Associated Press. A governor spokesman also verified that the information was OK to use after the speech was under way.
However, the politician did not mention that during her actual speech, leading some activists to wonder whether the governor was hiding information when she spoke.
Clean County Coalition vice president Leigh Johnson said area residents believe the original plans for the sulfur melting plant and warehouse had been cloaked in secrecy, and they are sensitive to any hint other projects may be moving ahead without public comment.
News of the planned sulfur melting plant became public last month, a year after PCS Phosphates and the ports authority began receiving permits for the project. Citizens objected, claiming the melting plant posed a threat to air and water quality and that moving dry sulfur pellets in and out of storage could cause the volatile chemical to explode.
Perdue spokeswoman Chrissy Pearson said lacking formal warehouse plans, the governor decided to not mention the warehouse in her actual speech. Pearson said the governor is aware a warehouse may be proposed and would be needed for any melting operation.
She says Perdue often diverges from prepared remarks.
PCS spokeswoman Michelle Vaught said the company is reconsidering all its plans for the Morehead City Port.
Original Story posted in the News & Observer (along with any reader comments)
State Ports Authority Plan Pulled – Perdue announces PCS abandons proposal, but Morehead City Council not taking any chances
News-Times
By Mark Hibbs
7/29/2011
Opponents of a formerly planned facility to melt sulfur at the state port here are organizing a victory celebration now that the project has been canceled, but city officials are positioned for a continuing legal battle.
Gov. Bev Perdue announced Wednesday that PCS Phosphate “voluntarily agreed to abandon” its plan to build a sulfur-melting facility at the stateport, but incorrect reports of a scaled-back solid sulfur operation at the location continued to cause alarm following her announcement.
Full Story…
PDF File (with clippings of all Articles/Editorials/Letters in the paper)
PCS “Re-Evaluating” Sulfur Pellet Storage At State Port – WITN
Story from witn.com. Updated: 8:04 PM Jul 28, 2011
PCS Phosphate says it is re-evaluating its entire sulfur project at the Morehead City State Port, including whether to store sulfur pellets.
Wednesday, Governor Beverly Perdue announced PCS had abandoned its plans to build a controversial sulfur melting plant at the port. But an Associated Press story said PCS was still going ahead with plans for sulfur pellet storage facilities at the port with bins 150 feet high. That angered many opponents who felt the governor wasn’t giving them the full story.
Thursday in Havelock Perdue told reporters she was surprised to hear there has been discussions of the pellets. She says as far as she knows there is no proposal for pellets at this point in time.
In an email to WITN News, PCS says they are now re-evaluating all of their options, including the location of the storage pellet facility. Public relations manager Michelle Vaught says they anticipate any storage facility that is eventually built would be far less than 150 feet high.
As for the Associated Press story yesterday, the AP tells WITN that the details in that report were provided by a member of the governor’s communications staff. WITN obtained that email which included several talking points about the pellets: “PCS also has a plan to bring dry sulfur pellets and store them at the port.” and “If that plan ultimately goes forward, PCS has already agreed to rework their plans to make sure that no sulfur storage building will exceed 150 feet in height.”
Meanwhile, the Clean County Coalition has apologized to the governor. “I sincerely apologize to the Governor for calling her a liar,” said coalition president John Nelson. Nelson said he received a phone call today from Perdue’s senior adviser who reassured him there were no plans to build a sulfur pellet storage facility at the port.
Sulfur saga
NewsObserver.com
Published on Thu Jul 28 02:00:00 EDT 2011
Eastern North Carolina has had a long, productive but not always comfortable relationship with the company that wanted to intensify its operations at the Morehead City state port with a facility to melt sulfur.
Coastal outcry stops sulfur project
NewsObserver.com
Published on Thu Jul 28 02:00:00 EDT 2011
The public outcry over plans to build a sulfur melting plant on state port land near Morehead City’s waterfront has killed the project.
Gov. Perdue to make sulfur announcement
NEWS-TIMES
Published: Thursday, July 28, 2011 1:15 PM EDT
MARK HIBBS
MOREHEAD CITY — Gov. Bev Perdue is expected to make an announcement here today regarding the proposed sulfur-melting facility at the state port.
Gov. Perdue, Department of Environment and Natural Resources Secretary Dee Freeman, State Ports Authority CEO Thomas Eagar and other elected officials will hold a media-only press conference at 5 p.m. in the port’s main office building, according to a release from the governor’s press office.
The press office wouldn’t give any indication what the governor might say, but officials here expect the announcement to be a decision on whether plans for the facility will be allowed to move forward.
NO SULFUR PLANT; PCS plans warehouse (update)
NEWS-TIMES
Published: Wednesday, July 27, 2011 10:16 PM EDT
MARK HIBBS
Gov. Bev Perdue announced Wednesday that PCS Phosphate has “voluntarily agreed to abandon” its plan to build a sulfur-melting facility at the state port here. The governor also used the opportunity to sign an executive order “to assure the public that North Carolina ports intend to be good neighbors.”
Full story…. (with reader comments)
PDF file (with clippings of all articles/editorials/letters)
Company abandons plans to build sulfur plant in Morehead City
NewsObserver.com
Published on Wed Jul 27 17:35:00 EDT 2011
A company has withdrawn its plans to build a sulfur-melting plant at the state port in Morehead City in the face of public opposition, Gov. Bev Perdue announced this afternoon.
Sulfur processing off the table for Morehead City
NewsObersver.com
Published on Wed Jul 27 17:31:57 EDT 2011
A Canadian company has agreed to withdraw plans for a proposed sulfur-processing plant in Morehead City after Gov. Beverly Perdue intervened and agreed to help PCS Phosphates look for another site, the governor said Wednesday.
PCS Phosphate: Air quality permit sees light of day, stinks
By Bluegrass Blue Crab, on July 24th, 2011
We’re continuing to dig through the permits and background pertaining to the recent revelation the PCS Phosphate has nearly completed the permitting process for a new sulfur processing plant at the Morehead City Port. The most apparent environmental and health impact of sulfur processing is noxious chemical emission and a pervasive rotten egg smell from hydrogen sulfide. According to PCS Phosphate’s Environmental Assessment: “Based on assessments of the preliminary design of the project, there will be no adverse air quality impacts associated with the project.”
Plans for sulfur plant at Morehead City raise a stink
NewsObserver.com
Published Sun, Jul 24, 2011 03:47 AM
BY JAY PRICE AND MANDY LOCKE – Staff Writers
In the few weeks since it was made public, the plan for a smokestack-topped sulfur melting plant has set Carteret County abuzz with near-apocalyptic talk of government conspiracies, rotten-egg stenches and the potential of industrial explosions.
Secrets and Sulfur at the Morehead City Port
SouthernFriedScience.com
By Southern Fried Scientist, on July 21st, 2011
The news caught us by surprise. PCS Phospate, a division of Potash Corp. and one of the largest suppliers of fertilizer in the world is planing to build a Sulfur processing plant in Morehead City. Seemingly overnight, it had grown from a few rumors to an announcement that the final permitting and funding process was already underway.
Opponents form strategy against sulfur operation
NEWS-TIMES
Published: Wednesday, July 20, 2011 3:05 PM EDT
MARK HIBBS
MOREHEAD CITY — Opponents of a nearly finalized and formerly closed-lip plan to build a sulfur-melting facility at the state port here outlined on Tuesday a preliminary strategy to fight the project.
Grassroots Coalition Raises Stink Over Sulfur Plant
From WNCT.com
By: Jim Niedelman
Published: July 19, 2011
MOREHEAD CITY, N.C. – Hundreds of people in Carteret County have their sights set on stopping corporate giant PCS Phosphate.
They’re upset about plans to build a sulfur melting plant at Port of Morehead City. They brought their concerns to the table Tuesday night as part of a grassroots campaign that has a lot of ground to make up.
Email from Neal Littman, GM, Morehead City Yacht Basin
This letter from Neal Littman was also featured in The Compass News 360:
Sulfur plant hits bump
Posted Thursday, 7/21/2011
To All,
PCS thought this project was wired in advance with “key players”. PCS was good at making this project sound like an extension of their existing operations. It is NOT. It is a chemical processing facility new to North Carolina. It smells bad. There are serious health hazards. It is ugly and will have smokestacks towering twice the height of the high rise bridge. How is this good for Carteret County?
When they approached us (Morehead City Yacht Basin) several months ago it was to seek approval for extension of their barge berth on Calico Creek “to improve material handling capacity related to their phosphate business…” We tried to assist PCS in their expansion by discussing the channel limitations and the need to get input from the US Army due to their 175 foot vessels with greater beam than our pleasure boats. We met with the US Army officials, they got the US Army Corps of Engineers involved and we came to a mutual agreement as to the extent of the additional dredging that was needed. At no point during this phase of conversation did PCS mention that they really wanted to construct an industrial chemical facility immediately adjacent toMorehead City Yacht Basin. We found that out when we received on Friday, July 1st (the start of the July 4th weekend) a very cryptic notice regarding a PCS Phosphate application for modification of an existing CAMA permit. It was impossible to tell from the notice what the scope of the proposed project would be. I contacted the PCS Phosphate Senior Scientist to request a copy of the Environmental Assessment, as is our right. He emailed a copy to me. It was only then that I understood that PCS and the State Port were proposing a new industrial chemical factory. We had subsequent conversations with their Senior Scientist and the PCS Director of Environmental Compliance. Jet Matthews and I were on a conference call with the PCS officials and we learned that this process was new to PCS and new to the region and no, PCS had never operated any similar facility, but that they did have experience handling molten sulfur here at the State Port and at Aurora, NC.
Molten sulfur is a different form of sulfur than what they are proposing to process. PCS wants to purchase sulfur in its dry form and have it transported to the MC State Port in bulk cargo ships (much cheaper than buying the molten sulfur, which is commonly a by product of refining petroleum) and then convert it to its molten state. This “phase change” or change in the state of the element sulfur is what creates value for PCS. For PCS, the minimum net operating profit per ton for changing the form of sulfur from the dry state into the molten state is about $120 and may be as high as $600 per ton. Since they are building sulfur melters with a daily capacity of 5,000 tons, this gives them a potential net operating income of $600,000 per day on the low side and up to $3,000,000 per day one the upper end. This is before amortizing the cost of the chemical factory, but that can be done with a small part of the income stream generated by the sulfur chemical plant. Serious value is created by changing the state of the material. PCS will not easily give up that money. Just do a Google search for “cost of sulfur” and you will gain greater understanding about the economic incentives for PCS. They are considerable. What does Carteret County get? Nothing… Actually, worse than nothing. Bad smells, pollution, a considerable reduction in the tax base due to much lower property values.
Sulfur dust in its dry form is explosive. They will be moving it around the State Port on conveyor belts. At each “transfer point” PCS says it will provide dust control by wetting down the dry sulfur so that the dust does not build up and become explosive. Sulfur dust will be generated by every movement of the pelletized material throughout the State Port. The conveyor system cannot be made “air tight” as it has to allow for the venting of the hydrogen sulfide and sulfur dioxide gases that are naturally formed when sulfur is in contact with oxygen. Great. Some of the sulfur smells escape to the atmosphere, no matter what they do. Some sulfuric acid is formed, no matter what they do. PCS has considerable experience with accidents causing explosions and fires from sulfur dust. Numerous examples exist at Aurora of fires caused by train wheel contact with rails that have a dusting of sulfur… The worst industrial accident in North Carolina in the last century was caused by dust at the West Pharmaceuticals factory in Kinston. Similarly, Georgia’s worst industrial accident was caused by dust in a sugar refining facility. A lot of dust will escape from the State Port. It is much finer than the dust from the wood chip operation at the State Port and we have to deal with that debris every day in Eastern Morehead City. It is a danger. How does the State Port plan to prevent explosive dust from detonating the PETN explosives that the State Port periodically has present… and has spilled? How can the State Portsegregate the fire hazards of the chemical factory and the wood chip operation? Does anybody at the State Port have a clue about protecting the neighbors and the larger community? We see no evidence of that in practice on a daily basis.
Air quality is addressed by trying to get this project in place before the US EPA implementation of much more restrictive sulfur rules (which become effective on 1/1/2013) and by gaming how the airborne pollutants are measured. To achieve the even the lower standards now required, PCS design engineers measure the air concentration of pollutants at ground level at the fence line or boundary of the property and they discharge the airborne pollutants from the top of a smokestack that is 150 feet high! The Morehead City-Beaufort High Rise Bridge is only about 75 feet high! The PCS workers will all have to wear an electronic sniffer or chemical sensor that sounds an alarm if it detects the presence of hydrogen sulfide gas (which can very quickly kill a worker). We have people sleeping on boats less than 150 feet from the boundary of the proposed industrial chemical factory. They don’t have sniffers. In the PCS plan, no one outside the boundary of the property counts. Tough. You had your chance to object. One of the more ludicrous aspects of the “scrubber and air filtration equipment to reduce air pollution is that the design standards call for meeting the discharge criteria for reducing harmful discharges beginning three hours after the start up of the chemical factory and end three hours before the factory shutdown. If the system is started and stopped once each day it means that for six hours of the operation PCS can legally exceed the permit discharge limits. The same air quality official who approved the PCS air quality permit for NC DENR told us that the State Port has in operation a very effective dust supression system for the wood chip operation, including sparyers, containment and more. We looked out the window and let him know that it was not operating today, yesterday, last week or last month and that he should come look at it. He mumbled something about not having travel money. We perhaps could relocate his desk to the boundary of the State Port property… Remember, you can smell this PCS sulfur in concentrations about 1/20th of the maximum allowable concentration they now have under the terms of the air quality permit already granted.
“This project is a great economic boon for the area and PCS is going to spend $80 million, no $85 million no, $90 million on this project.” The facts are:
(a) that the vast majority of that money flows to suppliers of specialty items and contractors from far outside Carteret County;
(b) that PCS does not pay any taxes at all to Morehead City or Carteret County (never has and will not in the future). You see, the State Port just leases the property to PCS and PCS pays “fees” to the State Port and as a State Agency the State Port pays no taxes. Local governments just have to provide emergency services, water and sewer and the rest of the taxpayers absorb the cost; and
(c) very few additional employees are needed to operate the facility. Our one business will lose more employees and contractors and vendors than PCS will be hiring due to people relocating their boats to more pleasant communities. It is easy to untie the docklines and sail away. What about all of the other businesses in the community?
(d) If this industrial chemical project is finally approved, property values in the community will plummet and vibrant downtown business will be a thing of the past. Even if the value of the PCS project was $200 million and they were going to spend half of it here in Carteret County, it would be a small fraction of the cumulative damage to the value of property in our communities. It adds nothing to and instead will take away a great deal of money from the tax base. We have already begun seeing people put their plans on hold! Please tell us how this particular “economic development project” is in any way a good thing for Carteret County!
The important elements of this proposed project are:
1. There would be significant discharges to the air of sulfur dust, the gaseous forms of sulfur dioxide and hydrogen sulfide and lesser discharges of other toxic and non toxic gases. Significant quantities of sufuric acid are produced in this planned industrial chemical plant which will end up in the waters of our area after being airborne and causing significant increased corrosion rates, injury to flora and fauna as well as terribly complicating respiratory problems in humans.
2. The quantities of gases that PCS says they will discharge is interpreted by humans as a very nasty smell. It really is the smell of rotten eggs and worse. Noxious smells have the worst possible effect on tourism, property values and quality of life. No other factor even comes close in industrial communities.
3. There is a considerable net loss of jobs, not a net gain due to the harmful effects of the chemical factory. PCS has never before done this chemical process and cannot cite a single similar facility where this same method is used. They claim it is safe though. They have had accidents before and no mechanical system works all of the time. The last major PCS accident at the State Port was when their ship crashed into the railroad bridge in theMorehead City turning basin. The railroad bridge was out of commission for many weeks. The probabilities of an accident are quite high given the dangers involved. PCS has exactly zero experience operating this type of facility!
4. Our area depends on good water and air quality. We will lose that. For what? This PCS chemical factory is not economic development, it is an economic and ecological disaster for Carteret County.
When was the last time Beaufort and Morehead City had unanimous votes about anything? They have about this very stinky project. It is smelly, both literally and figuratively and is very close to final approval!
We have to keep trying to get people to read and understand what PCS itself has to say about its own design in the plans and environmental assessment.
Again, please let me know why this is a good idea!
Thanks,
neal
Neal Littman, General Manager
Morehead City Yacht Basin
252-659-2615 cell
252-726-6862 ofc
Citizens to meet on sulfur handling, melting facility
MOREHEAD CITY — Surprise news of a proposed sulfur facility to be built at the state port in Morehead City has been a flashback to 10 years ago for many Carteret County residents.
Citizens opposed then to the prospect of a liquefied natural gas facility being developed on port property Radio Island joined with Carteret Citizens Allied to Protect the Environment and dug in for a fight.
C-CAPE first formed to keep an ethanol plant off Radio Island and rallied again in 2001 to stop the LNG facility, an effort that proved successful more than a year later when El Paso Merchant Energy Group pulled out of a three-year option to lease the property for the project.
Now a new citizens group is rising in opposition to a sulfur handling and melting facility being proposed by PCS Phosphate.
Penobsquis’ Battle Versus PotashCorp Begins
Overview
New Brunswick community action for damages against PotashCorp
“A group of community members in Penobsquis in New Brunswick, where PotashCorp has existing and planned potash mines, has launched an action against the mine for damages relating to lost wells, subsidence, noise, light and dust pollution as well as anxiety. This action is being handled through the New Brunswick Mining Commissioner.”- Carteret County News-Times Editorial 7/17/2011
Article from MiningWatch Canada
Penobsquis’ Battle Versus PotashCorp Begins
(Sussex, NB) On Monday, March 14th, 26 residents of Penobsquis begin a two-week battle to prove Potash Corporation stole their water and ruined their lives.
Shortly after water began flooding the potash mine and PotashCorp and Corridor Resources completed rounds of seismic testing, about 60 homes in the area lost their drinking water supply. For five years, from 2004 to 2009, people in the community were supplied with water while they fought and waited for a new community water system.
Affected members of the community believe that it is ultimately the inflow of 1,300 gallons of water per minute into the Potash mine, and its subsequent removal by pipeline and trucking, that has resulted in the loss of their well water; the subsidence (the sinking of land and buildings) that is now affecting their homes; and the stress and grief they endure every day.
In true David versus Goliath fashion, the citizens will attempt to prove PotashCorp’s responsibility and seek damages for water loss, property subsidence, suffering as a result of dust, noise and light pollution, lost property values, and stress. Potash Corp continues to deny any responsibility, their lawyer challenging the group of citizens to “prove it”, at the recent prehearing in November.
“This is a tragic situation,” says Stephanie Merrill, CCNB’s Freshwater Protection Coordinator. “These residents of Penobsquis are just trying to live their lives and are now forced to pay the burden and the cost of proving a large powerful corporation has taken away their water, ruined their properties and their quality of life. The cards are stacked against them and our government has not required the company to take any responsibility”, says Merrill.
CCNB supports them, and their battle, as do many other community organizations in New Brunswick, the Atlantic Region and across Canada.
Ramsey Hart, Canada Program Coordinator at MiningWatch Canada, based in Ottawa, commends and supports the citizens of Penobsquis in their fight against PotashCorp. “The company, which is making huge profits off of public resources, must be held accountable for the social, economic and ecological impacts of its operation,” says Hart.
The Hearing starts today, Monday March 14th, and will take place the weeks of March 14 and March 28th, beginning 9am daily at the All Seasons Inn, Sussex.
The Concerned Citizens of Penobsquis are supported by:
Belledune Citizens Committee; Campaign for Pesticide Reduction; Conservation Council of New Brunswick; Falls Brook Centre; Friends of Mount Carleton Provincial Park; Grand Lake Watershed Guardians; MiningWatch Canada; PANE – for a new perspective on energy; Quality of Life Initiative; Saint John Chapter, Council of Canadians; Sierra Club Canada – Atlantic Canada Chapter; Students for Sustainability; Sustainable Energy Group (SEG) in Woodstock.
Media Contacts:
Stephanie Merrill, Freshwater Protection Coordinator, CCNB: (506) 458-8747 or (506) 261-8317
Ramsey Hart, Canada Program Coordinator, MiningWatch Canada: (613) 614-9937 or (613) 569-3439
Herman Hawthorne, Spokesperson, Concerned Citizens of Penobsquis: (506) 433-3049
More Info: A busy summer of organizing: Penobsquis residents testify at hearings and fundraise (Concerned Citizens of Penobsquis)
Plan moves ahead for sulfur facility
NEWS-TIMES
Published: Friday, July 8, 2011 3:05 PM EDT
MARK HIBBS
MOREHEAD CITY — Jet Matthews, developer and manager of the Morehead City Yacht Basin, says his investment and the lure of the downtown district to vacationers is at risk under an N.C. State Ports Authority plan to build a sulfur handling and melting facility next to the marina.
Officials with the state port here and its largest customer PotashCorp-Aurora have kept quiet for months regarding plans that have been in the works for at least a year to build a facility at the port to unload, store and melt solid sulfur.
News-Times Articles/Editorials/Letters (PDF)
Archive of ALL Carteret County News Times Articles, Editorials & Letters related to the proposed sulfur facility. PDF file contains a bookmarked “Table of Contents” listing each article & letter, along with their sources.






